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Production
of Photodegradable Plastic Bags
New
Emerging Technology Limited
has developed the technology for the production of
photodegradable plastic bags. The technology is primarily
based on the addition of 1 % of Degradable
Polymer Additive (DPA-47) in polyethylene resin
during the manufacturing process. Similar processing
conditions during the extrusion as regular polyethylene are
used in the same way to produce finished goods. The technology
can therefore be used by a wide range of existing manufacturers
without major processing cost increases. The degradable
plastic shopping bags perform like normal plastic bags. It is
light weight. It is also strong and has same mechanical
properties, good sealing, printing and barrier properties like
the traditional bag.
- Outdoor
Weathering Study
The
degradable plastic bags along with conventional bags were
exposed to the outdoor environment of
Islamabad
,
Lahore
,
Faisalabad
,
Multan
,
Karachi
and
Peshawar
. No changes in the traditional polyethylene bags were visible
whereas the degradable plastic shopping bags were physically
broken down within two weeks of exposure and the degraded
material was totally oxidized and disappeared after 90 – 100
days.
- Testing
of Bags
The
outdoor weathered bags were characterized by FTIR, GPC and
uniaxial Tensile Test. Results are presented in figures 1 –
4. The build up of carbonyl group at 1715 cm-1 indicate
that chemical reaction is taking place in the degradable
plastic bag (fig.1) which leads to break down of the main
carbon – carbon bond in polyethylene bag thus reducing the
molecular weight of the material (fig.2). Figures 3 and 4
show
that not only the tensile strength has gone down but also the
nature of the fracture has changed from ductile to brittle as
is indicated by a major reduction in the elongation at break.
It can be concluded from these results that ordinary shopping
bags currently being used in the market have excellent
resistance to the outdoor weather and indicate no sign of
degradation while bags containing DPA-47 degrade and
disintegrate extensively within 2 weeks on exposure to the outdoor
environment .
- Food
Safe Bags
Migration
test to study the “food Safe Bags” were carried out by
Rapra Technology Ltd of
England
. The results show that degradable bags meet European Union
Specification (EC Directive 2002/72/EC and subsequent
amendments) and are therefore certified safe for direct food
contact.
- Environmental
Safety
Tests
were conducted by Ayub Agriculture Research Institute
Faisalabad and National Agriculture Research Centre Islamabad
by sowing wheat and potatoes crops in soil which has large
quantity of degradable plastic remnants. No toxic or adverse
effects on crop or soil have been reported.
- Shelf
Life &
Storage
Degradable
Bags can be stored indoors for a long time without loss of
properties unless exposed to direct sunlight continuously for
Several days.
- Recycling
Recycling
of photodegradable PE bag is possible before degradation of
material takes place.
- Testing
by Independent Organizations
Photodegradable
plastic bags were extensively characterized by Pakistan
Institute of Nuclear Science and Technology (Pakistan Atomic Energy Commission)
Islamabad
and Plastic Technology Centre Karachi. Oven ageing and
accelerated weathering tests were also conducted. The results
are presented in table 1 and figure 5
and indicate clearly
that rapid reduction in elongation at break is primarily due
to the UV radiation in the sunlight.
- Cost
This
technology is highly cost effective and is considerably less
expensive as compared to other technology available in the
market. There is approximately 5 % increase per kg in the cost
of the bags in comparison to the traditional bags.
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